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Description

The Insulated Corrugated PTC Air Heater is a high-performance heating device that combines advanced PTC (positive temperature coefficient) material technology, a corrugated heat dissipation structure, and multiple insulation protections. Designed for applications with stringent requirements for safety and thermal efficiency, this product achieves a perfect combination of heating performance and safety features through innovative structural design and material processing.


Specification

Product Name: Electric PTC Air Heater
Rated voltage: 12-600VDC
Power: 300-500W
Application: Suitable for heating of automobile air conditioners and other similar equipment.

Features

1. Intelligent Self-Controlling Temperature Technology

Adopts advanced PTC ceramic heating elements with a positive temperature coefficient

Automatic temperature regulation: Rapidly heats up at low temperatures and automatically maintains a constant temperature once the set temperature is reached

Built-in overtemperature protection prevents overheating without the need for an external thermostat

2. Corrugated Heat Dissipation Design

Unique corrugated aluminum alloy fins increase heat dissipation area by over 40%

Optimized air flow reduces wind resistance and improves heat exchange efficiency

Evenly distributes heat, preventing localized overheating and extending service life

3. Multiple Insulation Protection System

Utilizes high-performance ceramic insulation material to achieve complete electrical isolation between the heating element and the housing

Dielectric strength exceeds 1500V, meeting international safety standards

Moisture-resistant and corrosion-resistant design allows for stable operation in environments with humidity up to 95%

4. Highly Efficient Energy Savings

Heat conversion efficiency exceeds 98%, far exceeding that of traditional resistive heaters

Automatic power regulation intelligently adjusts energy consumption based on ambient temperature

Zero standby power consumption and no maintenance current required, resulting in significant energy savings

5. Rugged and durable construction

All-metal housing for shock and vibration resistance

High-temperature resistant design, stable operation in environments ranging from -40°C to 200°C

Oxidation- and corrosion-resistant materials, with a service life exceeding 10,000 hours

Application

1. New Energy Vehicles
Electric Vehicle Air Conditioning and Heating Systems
Battery Pack Temperature Management Systems
Seat Heating Systems
Window Defrost Systems

2. Medical Equipment
Medical Sterilization Equipment
Constant Temperature Incubators
Patient Warming Systems
Medical Instrument Insulation Systems

3. Industrial Applications
Industrial Drying Equipment
Ventilation System Heating Systems
Process Heating Systems
Anti-Condensation Heating Systems

4. Home Appliances
High-End Warm Air Conditioning Systems
Bathroom Heaters
Smart Drying Systems
Kitchen Appliance Heating Systems

5. Specialty Environment Applications
Explosion-Proof Environment Heating Systems
High-Humidity Environments
Corrosive Environments
Applications Requiring Strict Insulation

Insulated corrugated PTC air heaters represent the latest developments in electric heating technology. Through innovative structural design and the use of advanced materials, they perfectly balance efficiency and safety, performance, and reliability. Their wide range of applications and exceptional performance make them an indispensable core component in modern heating systems, providing safe, efficient, and reliable heating solutions for various industries.

Technological Advantages


Insulated corrugated PTC air heaters have significant advantages over traditional heaters: first, their self-temperature control characteristics ensure absolute safety and fundamentally eliminate fire hazards; second, the corrugated structure design greatly improves thermal efficiency and has obvious energy-saving effects; third, multiple insulation protections enable them to adapt to various harsh environments; finally, long life and low maintenance requirements greatly reduce the overall cost of use.

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Electric PTC Air Heater

The electrified corrugated PTC air heater, through its unique corrugated fin structure and the perfect combination of PTC technology, successfully achieves efficient, safe, energy-saving, and long-lasting heating performance. They have become the preferred alternative to traditional heating methods in many industries, particularly in new energy vehicles and high-end appliances, where safety and energy efficiency are crucial.

Insulated PTC Air Heater

The insulated corrugated PTC air heater is a high-efficiency heating device that combines a corrugated heat dissipation structure, insulated packaging technology, and PTC self-temperature control. It utilizes an aluminum alloy heat sink housing with corrugated grooves to significantly increase the heat exchange area. Combined with a high-performance ceramic insulation layer, it completely electrically isolates the heating core from the external environment, eliminating the risk of electrical leakage. During operation, the PTC chip rapidly heats up in the low-temperature range, efficiently transferring heat to the air flow through the corrugated fins. Once the set temperature is reached, it automatically adopts a constant current and temperature limit to maintain stable heating without the need for overheating protection. Combining insulation safety (withstand voltage > 1500V), rapid heating (hot air is delivered in 3 seconds), energy-saving and adaptive, and moisture and corrosion resistance, it is widely used in applications with stringent requirements for electrical safety and thermal efficiency, such as new energy vehicle air conditioning systems, medical equipment sterilization cabinets, and industrial drying equipment.

Insulated PTC Air Heater

The insulated corrugated PTC air heater is a high-efficiency heating device that combines a corrugated heat dissipation structure, insulated packaging technology, and PTC self-temperature control. It utilizes an aluminum alloy heat sink housing with corrugated grooves to significantly increase the heat exchange area. Combined with a high-performance ceramic insulation layer, it completely electrically isolates the heating core from the external environment, eliminating the risk of electrical leakage. During operation, the PTC chip rapidly heats up in the low-temperature range, efficiently transferring heat to the air flow through the corrugated fins. Once the set temperature is reached, it automatically adopts a constant current and temperature limit to maintain stable heating without the need for overheating protection. Combining insulation safety (withstand voltage > 1500V), rapid heating (hot air is delivered in 3 seconds), energy-saving and adaptive, and moisture and corrosion resistance, it is widely used in applications with stringent requirements for electrical safety and thermal efficiency, such as new energy vehicle air conditioning systems, medical equipment sterilization cabinets, and industrial drying equipment.

Insulated PTC Air Heater

The insulated corrugated PTC air heater is a high-efficiency heating device that combines a corrugated heat dissipation structure, insulated packaging technology, and PTC self-temperature control. It utilizes an aluminum alloy heat sink housing with corrugated grooves to significantly increase the heat exchange area. Combined with a high-performance ceramic insulation layer, it completely electrically isolates the heating core from the external environment, eliminating the risk of electrical leakage. During operation, the PTC chip rapidly heats up in the low-temperature range, efficiently transferring heat to the air flow through the corrugated fins. Once the set temperature is reached, it automatically adopts a constant current and temperature limit to maintain stable heating without the need for overheating protection. Combining insulation safety (withstand voltage > 1500V), rapid heating (hot air is delivered in 3 seconds), energy-saving and adaptive, and moisture and corrosion resistance, it is widely used in applications with stringent requirements for electrical safety and thermal efficiency, such as new energy vehicle air conditioning systems, medical equipment sterilization cabinets, and industrial drying equipment.